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Tuesday, July 22, 2014

How to bend shower track

Mike of s/v Chalice takes us thru the process.  With the right tools, jigs and with the secret ingredient, it is easy!

So just how do you do it with out it collapsing?

First I borrowed a Harbor Freight bender from a friend of mine to see if I could do it. Then I had to make a jig to work with the bender. Lastly, test on some scrap ( old piece).

 The Jig build.
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With me so far? The half inch ply was a perfect fit. But if not I would have glued spacers in if needed.

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On the bender.
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Ok, so what is the secret ingredient? I actually found it on an Chinese industrial website for industrial benders. Dead simple when you know. It is a spacer/filler. Made from a piece of scrap plastic/Delrin.


Insert it in the track. It MUST be a tight fit.
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Now bend it.
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First test on scrap. Then buy some track. I got mine here: http://www.curtain-tracks.com/  My problem was I had to match my current track. If you don't have to do this, then you may want to go a different route.

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More bending.
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Finished piece.
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I hope this helps anyone who needs to bend some track. It's not hard and can be done fairly inexpensively. If you have friend with a bender. I should say that of course this is not the only way to do it. It's just the way I did it.

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